The history of Structurflex

From humble sail-making beginnings, Structurflex has consistently pursued opportunities and developed new skills to become one of the world’s leading suppliers of innovative tensile membrane structures.

Our timeline tells the story of a company that’s always ready to embrace the next challenge.


Structurflex began life as Sails & Covers Ltd on 21 July 1937. Owned by Leo Bouzaid, the company designed and manufactured sails and other marine products for Auckland’s talented yachting fraternity. Auckland is often called ‘the city of sails’, because it has one of the highest rates of yacht ownership per capita in the world.


PVC (polyvinyl chloride) fabric technology was improving rapidly. Recognising the future potential of the fabric, Leo Bouzaid purchased New Zealand’s first high frequency PVC welding machine.


In 1962 Leo died and his two sons, Tony and Chris, took over the business. Both sons were world champions in yachting and brought their vision and determination to the business.

The polymer fabric side of the business grew substantially over the next 20 years.


Sails & Covers Ltd joined forces with the U.S. based international company Hood Sailmakers Inc. Hood took a 50% interest in the company, which was renamed Hood NZ Ltd.


The company was restructured and Structurflex was formed, as a subsidiary of the sail-making business. The new company focused on the design and manufacture of industrial products, such as truck covers, marker buoys, railway wagon covers and flexible containers.

From its inception, Structurflex was committed to creating innovative, cost-effective products using advanced production methods and engineering ingenuity.


Covertex was formed, as a subsidiary of Structurflex. Under the leadership of Matthew Bouzaid, grandson of the founder Leo Bouzaid, Covertex developed several new products including rapidly deployable structures, such as those used in conflict and disaster zones.

Structurflex moved to a purpose-built factory in Henderson and completed New Zealand’s first large tension structure to cover the New Sunhill Garden Centre in Pakuranga, Auckland.


Structurflex fabricated and installed the membrane structure that covers the Olympic Pool in Papakura, Auckland. At the time, it was the largest air-supported structure in New Zealand.


Structurflex files a patent application for the ‘Tensioner 3’, a breakthrough for fabric and curtainsider tensioning devices.


Murray Higgs purchased Tony Bouzaid’s shares in Structurflex and joined the company as Marketing Director. Structurflex increasingly focused attention on international opportunities.

Structurflex began exporting Flexisider curtainsiders, truck curtain hardware and oil booms to Malaysia.


Structurflex achieved ISO 9002 certification for quality systems. This certification provides quality assurance in production, installation and servicing.


Structurflex signed a joint venture agreement with Tan Chong Motor Holdings Bhd, Malaysia. One year later, Structurflex Sdn Bhd commenced manufacturing Flexisider curtainsiders in Kuala Lumpur.


Structurflex completed its first large tension structure in  Asia, covering a large courtyard at the Hong Kong Institute of Education.


Structurflex completed its first major tension structure in North America at HEB Monterrey, a large shopping centre in Mexico.

Structurflex completed its first architectural projects in the  Middle East.


Structurflex Contracting Middle East LLC opened for business in Dubai to pursue growing demand for innovative tension membrane structures.


Structurflex LLC opened an office in Kansas City, to expand the architectural structure business in North America. The office is responsible for marketing, design, engineering and installation.


Structurflex LLC establishes a joint venture with Nautika Ltda in Sao Paulo, Brazil.


Structurflex LLC completes its first fabric façade project at Prairie Fire in Overland Park, Kansas, USA.  Since then fabric façades have become an important market segment for Structurflex in the USA.


Structurflex forms a joint venture with James Mizen to acquire New Zealand based Fabric Structure Systems and Palmer Canvas.  The new joint venture, SFS Holdings Limited, will strengthen the Groups Architecture business and increase its capability in Northland, New Zealand.


Structurflex acquires Baytex, a business based in Mount Maunganui, New Zealand.  Baytex is a leading designer and manufacturer of marquees, commercial tents, alloy framed structures, tensile membrane canopies and lining systems.


Structurflex moves into its new North American Headquarters at 414 Oak Street in the historic River Market neighborhood of downtown Kansas City, Missouri. The new location includes design and fabrication facilities.


Structurflex NZ increases shareholding in Structurflex USA to 80%, and Tim McFadden increases shareholding to 20% and becomes Managing Director of Structurflex USA.


Structurflex NZ acquires the truck curtain signwriting and clearcoating business from TCC Solutions and names this division Signflex. This now makes Structurflex a one-stop shop for truck curtains, curtain graphics and clearcoating.


Structurflex NZ moves Signflex into a new purpose built facility on the Structurflex site in Auckland. Custom built spray booths and extraction systems lead to optimal curing conditions, improved quality and best in class health and safety standards.