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Anaerobic Digesters
Floating Covers

effective containment

When conditions require an extremely tough, chemical and UV-resistant material, our engineers work with impermeable XR5 geomembrane fabric. Structurflex floating covers are ideal for anaerobic digesters and waste treatment ponds.

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Anaerobic Digesters

Our world-leading floating membrane covers are used on anaerobic digestion plants to ensure effective containment of biogas.

Our world-leading floating membrane covers are used on anaerobic digestion plants to ensure effective containment of biogas.

As well as design, fabrication and installation, we provide cleaning, maintenance services and repairs.

  • XR5 has the tensile strength, chemical resistance, abrasion resistance, thermal resistance and UV resistance to withstand the most demanding conditions.
  • When used for anaerobic digestion, our floating covers ensure gas is effectively contained.
  • Your cover is made to fit your purpose and specifications exactly.

Anaerobic Digesters

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Floating Covers

Structurflex floating membrane covers are used on water reservoirs, wastewater lagoons and anaerobic digestion plants.

Structurflex floating membrane covers are used on water reservoirs, wastewater lagoons and anaerobic digestion plants.

As well as design, fabrication and installation, we provide cleaning, maintenance services and repairs.

  • XR5 has the tensile strength, chemical resistance, abrasion resistance, thermal resistance and UV resistance to withstand the most demanding conditions.
  • When used for anaerobic digestion, our floating covers ensure gas is effectively contained.
  • Your cover is made to fit your purpose and specifications exactly.

Floating Covers

7410 Track

110022 - 6.7m Length
110023 - 7.65m Length

7217/7410 Pelmet – Available in Black or White

110120 – White - 32m Roll
110121 – Black - 32m Roll
110123 – White - per metre
110124 – Black - per metre

9555 Track

110010 - 5.0m Length
110011 - 6.1m Length
110012 - 6.7m Length
110013 - 7.65m Length
110015 - 9.00m Length

9555 Pelmet – Available in Black and White

110110 - 65m Roll (Black Only)
110100 - 32m Roll
110101 - 32m Roll
110107 - per metre
110108 - per metre

Slide-a-Side Coaming Rail Track

117470 - 4.0m Length
117471 - 5.0m Length
117472 - 6.1m Length

Luff Groove Pole

110051 – 2.70m Length - (or x 2 uncut = 5.40m)
110053 – 3.00m Length - (or x 2 uncut = 6.00m)
110055 – 3.30m Length - (or x 2 uncut = 6.60m)

Pole Base Plug

Pole Top Cap

110566 – Pole Top Cap

Pole Support Bracket & Pole Support Spacer

110580 – Pole Support Bracket
110581 – Pole Support Spacer

Pole Support Bracket & Pole Support Spacer

110580 – Pole Support Bracket
110581 – Pole Support Spacer

Luff Groove Pole System – Exploded View

(Pictured)110566 - Pole Top Cap Luff Groove Pole
110565 - Base Plug

Curved Washer

110516 – Curved Washer

Hooks

110560 – Coaming Rail Rave Hook – 23mm
110562 – Rope Rail Rave Hook – 35mm

Buckles

(left) – 110533 - Snap Buckle
(centre) – 110537 - Plastic Buckle
(right) – 110530 - Stainless Steel Buckle 160mm (standard)‍

Strapping – Exploded View

(pictured)110540 - Bolt Plate Complete with Washer & Nuts x2
110530 - Stainless Steel Buckle 160mm (Standard)
110545 - Web Strap – Blue
110560 - Coaming Rail Rave Hook – 23mm‍

Web Straps - Standard

110545 – Lite Blue
110548 – Dark Blue
110546 – Black
110557 - Grey
110547 – Red
Note: Web straps are supplied to suit S/S Buckles as standard unless otherwise specified

Precision Bearing Rollers

(left on both pictures)
110430 – RR Precision Bearing Roller (Fruehauf/Roadrunner) (right on both pictures)
32mm 35mm 25mm 30mm 110400 – SFX Precision Bearing Roller‍

Kitset Roller

110410 - SFX Precision Bearing Roller Kitset (2 x Wheels+ 2 x Washers + Rivet)

Roller / Hanger / Pesca Plate

(left) – 110513 – Roller Assembly & Pesca Plate
(top right) – 110400 – SFX Precision Bearing Roller
(bottom right) – 110505 – SFX Hanger

S-A-S Door Top Roller & Bracket

117592 – S-A-S Door Top Roller & Bracket

S-A-S Pole Top Roller & Bracket

117593 – S-A-S Pole Top Roller & Bracket

S-A-S Door & Pole Bottom Guide

117594 – S-A-S Door & Pole Bottom Guide

S-A-S Over Centre Catch

117520 – Over Centre Catch

Citysider Door Top Bracket

117597 – Citysider Door Top Bracket (Roller + Pesca Plate + Web)

Tensioner 3 Large Body - Anticlockwise

113000 – T3 - L/B - ACW
Anticlockwise movement to suit Right Front and Left Rear

Tensioner 3 Large Body - Clockwise

113001 – T3 - L/B - CW
Clockwise movement to suit
Left Front and Right Rear

Tensioner 3 – Large Body – Exploded View

Large Body - 4 Bolt Mounting

Tensioner 3 Small Body – Anticlockwise

113002 – T3 - S/B - ACW
Anticlockwise movement to suit Right Front and Left Rear

Tensioner 3 Small Body – Clockwise

113003 – T3 - S/B - CW
Clockwise movement to suit Left Front and Right Rear

Tensioner 3 – Small Body – Exploded View

Small Body - 3 Bolt Mounting

Tensioner 3 – Repair Kit

113100 – includes:
113041 Locking Pawl x 1
113050 Shaft x 1
113044 Sprocket x 1
113052 Body Bush x 2
113057 Loading Washer x 1
113054 Nylon Washer x 1
113055 Pawl Spring x 1
113060 Roll Pin 6x57mm x 1
113062 Roll Pin 4x35MM x 1
113064 Roll Pin 6x35mm x 1

Tensioner 3 Handle

113030 – T3 Handle‍
Suits both Large Body and Small Body Tensioners

Blueprint Item

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Blueprint Item Copy

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Blueprint Item Copy 2

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Blueprint Item Copy 3

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7217 Track

110031 - 6.1m Length
110032 - 7.65m Length

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Bottom channel has thermal break and runs entire width of door.

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Dry Freight Heavy duty bottom roller bracket designed for easy rolling.

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Dry Freight 2 cable balancer with independent springs for each cable. Springs treated with rust preventitive.

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Top closure bracket designed to eliminate need for having 2 tracks to carry top section.

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Cold Saver Heavy duty bottom roller bracket designed for easy rolling.

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Dry Freight Cam lock allows one hand operation. Easily accommodates padlock or car seal.

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Dry Frieght 50mm, 13 gauge galvanized steel track with tongue-andgroove for precision alignment at joints.

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PVC thermal break connects front and back of door. No thru-metal areas to conduct heat or cold through the door.

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Dry Freight 50mm nylon roller for strength and long life.

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Panels foamed-in-place with urethane insulation. Each joint is double sealed.

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Centre hinge incorporates contoured design to prevent hinge from damaging cargo.

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Heavy duty aluminium channel and flexible seal features a rigid landing surface to protect seal.

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Dry Freight End hinge and roller carrier. Removable cap allows roller change without removing hinge.

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ColdSaver 2 cable balancer with independent springs for each cable. Springs treated with rust preventative.

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PVC joint cover guards against oxidation streaking. Sloped design with weather seal keeps moisture out.

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Coldsaver Cam lock allows one hand operation. Easily accommodates padlock or car seal.

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Bottom panel is fitted with a rubber seal to provide protection from the elements.

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50mm, 13 gauge galvanized steel track with tongueand-groove for precision alignment at joints.

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Top closure bracket can easily be adjusted to ensure top panel provides tight seal at top of door.

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Replaceable side seals have 2 legs creating a double seal.

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Vinyl top seal standard.

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Cold Saver 50mm nylon roller for strength and long life.

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Brush side seals provide superior protection from the elements.

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Dual durometer PVC top seal forms double seal against the header.

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Centre hinge incorporates contoured design to prevent hinge from damaging cargo.

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Cold Saver End hinge and roller carrier. Removable cap allows roller change without removing hinge.

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Structurfex subsidiary Baytex is a leading designer and manufacturer of marquees, commercial tents, glamping tents, alloy framed structures, tensile membrane canopies and lining systems. With almost 50 years experience throughout Australia, New Zealand, the Pacific, USA, UK and Europe, Baytex has built an international reputation for quality, simplicity and design innovation.

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